Industrial facility with engineers reviewing plans in front of modern machinery

Projects & Case Studies

Hodgson Corp | Industrial & Engineering Solutions

From concept to commissioning—safe, reliable, and data-driven delivery across critical industries.

Built for Outcomes

Hodgson Corp delivers multi-disciplinary projects—mechanical, electrical, civil, and controls—optimized for uptime, efficiency, and safety. Explore selected engagements showing how we reduce risk, compress schedules, and increase throughput with rigorous engineering and on-site execution.

At a Glance

  • Design–Build • EPC • Turnkey Retrofits
  • Brownfield & Live-plant Workflows
  • ISO-aligned QA/QC • Safety-first culture

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Select filters to locate relevant examples. Open a card for approach, timeline, and measured results.

Selected Projects

Bottling Line Debottleneck
Food & Beverage • Brownfield • Process Optimization

Root-cause analysis across conveyors, filler, and CIP windows. Introduced parallel buffering and smarter changeovers using SMED.

  • Throughput +22% without new major equipment
  • Changeover time −35% (12 → 7.8 min)
  • OEE +9 pts in 60 days

Solar-Integrated Pumping Station
Energy & Utilities • EPC • Controls

Designed VFD-driven pumps with solar array and SCADA upgrades. Seamless switchover logic stabilized pressure and cut peak draw.

  • Energy cost −28% YoY
  • Unplanned outages −60%
  • Payback < 3.5 years

Warehouse Automation Retrofit
Logistics • Brownfield • Automation

Inserted AMR fleet and pick-to-light within existing racking. Nightly rollout minimized disruption; safety zones defined with LIDAR.

  • Order cycle time −31%
  • Picking accuracy 99.6% (+1.8 pts)
  • Recordable incidents −40%

Cleanroom HVAC Upgrade
Pharma & Life Sciences • Facility Expansion

Rebalanced airflow with variable volume control and HEPA zoning while maintaining ISO class during phased shutdowns.

  • Yield losses due to temp drift: −80%
  • Energy intensity −18%
  • cGMP audit: zero critical findings

Packaging Line Safety Re-Design
Manufacturing • Safety & Compliance

Guarding, interlocks, and LOTO improvements aligned to ANSI/ISO; operator training and digital work instructions deployed.

  • TRIR −52% within 12 months
  • MTBF +17%
  • Start-up defects −23%

Water Treatment Modernization
Utilities • Controls & SCADA

PLC migration with hot cutover, historian, and predictive maintenance alerts to reduce chemical use and leaks.

  • Chemical consumption −15%
  • Leak events −70%
  • Operator response time −40%

Our Delivery Method

  1. Discover: site assessment, risk register, and baseline KPIs.
  2. Design: 3D/BIM coordination, HAZOP, constructability reviews.
  3. Build: phased execution with QA/QC checkpoints and live-plant safety plans.
  4. Commission: FAT/SAT, training, O&M handover, and performance validation.
  5. Optimize: post-go-live tuning and continuous improvement sprints.
  • Standards: NFPA, NEC, ASME, ISO 9001-aligned QA
  • Safety: LOTO, confined space, hot work permits, JSAs

Commissioning team validating control panels and sensors on site

Commissioning & Handover

Verified performance against target KPIs with transparent documentation.

Industries

  • Discrete & Process Manufacturing
  • Power, Water & Wastewater Utilities
  • Food & Beverage, Cold Chain
  • Pharma, MedTech & Cleanroom Environments
  • Logistics, Warehousing & Distribution

Typical Results

  • OEE +5–20 pts in first 90 days
  • Energy intensity −10–30%
  • Planned vs. actual schedule variance < ±5%
  • Safety incident rates reduced 30–60%

Discuss Your Project

Share scope, constraints, and target outcomes. We’ll outline a phased plan with clear milestones and risks.